Features

Powerful Features That Drive Efficiency

Integrated HMI & SCADA

IntelliPlant’s full-featured HMI and SCADA package provides seamless plant-wide control, eliminating complex software layers and simplifying programming and maintenance. From receiving to filling, our system ensures predictable, consistent operations with built-in recipe management, scheduling, and real-time monitoring.

• Includes control of all sanitary process applications
• Full featured; runs entire plant from receiving to filling
• Management reports & charting available on every desktop
• Integrates entire plant; eliminates complex software layers
• Configuration driven; simplifies programming & maintenance
• Open architecture; no locks; anyone can maintain
• NO HIDDEN SCRIPTS; no need for VB programming
• Commercial “off the shelf” application, no need for extra programming
• One-time site wide license. No expensive software licensing & application support fees
• Redundant, secure back-up servers

Instant Replay – See Everything, Solve Anything

Just like the name suggests, Instant Replay is your ultimate tool for operational transparency and efficiency. It allows you to visually revisit past processes, identify inefficiencies, and resolve issues with precision. This tool is essential for improving troubleshooting, understanding event sequences, and supporting operator training by providing a comprehensive visual history of plant operations.

• Captures Any Event
  • Data collection for all PLC data
  • Data collection for all device feedback
  • Secure storage for multi year
• Replay HMI Screen
  • Display any event in real time
  • Stop, slow, rewind
  • Diagnose issues on the fly
  • Validate corrective actions
  • Create new screens to show existing data
• Off the Shelf & Scalable
  • Integrates into any plant
  • Doesn’t interfere with control system
  • Ideal training tool

CIPHD – Clean-In-Place High Definition

CIPHD redefines cleaning process optimization, giving you robust data and insights to achieve consistent and efficient results. With tools to monitor resource usage, benchmark performance, and generate custom reports, CIPHD ensures compliance, reduces waste, and continuously improves safety and efficiency. It’s the only FDA-recognized digital reporting system for Clean-In-Place processes, eliminating the need for cumbersome paper records.

Do you know how much you spent to clean your plant last night? We can tell you to the penny what it cost!

• Robust Data Capture Tool
  • Interactive chart
  • Chemical, water, and utilities tracking
  • Benchmark against ideal chart
  • Exception reporting
  • Electronic signatures
  • KPI tracking
  • Instant cost of every wash
• Robust Data Analytics
  • Aggregate wash data
  • Generate user defined reports
• Off the Shelf & Scalable
  • Integrates into any plant
  • Doesn’t interfere with control systems
  • No custom programming
• 100% FDA Compliant
  • FDA issued M-b Memo 370

Lot Track HD – Unmatched Traceability & Quality Assurance

Track HD offers complete visibility into every batch, from raw materials to final product. This tool simplifies compliance, builds trust through transparency, and optimizes production processes for enhanced operational efficiency. With Track HD, manufacturers can trace ingredient genealogy, monitor equipment interactions, and ensure food safety with confidence.

• For a specific batch, its entire process genealogy can be identified and displayed on demand
• Raw material lot numbers are saved and tracked along with each batch
• Lot Tracking makes it simple to trace a finished product backwards through the production process to its origins
• This ensures compliance, enhances recall efficiency, and provides a complete genealogy of every batch, critical for food safety and regulatory requirements

Machine HD – Downtime Tracking & Optimization

Machine HD automatically summarizes all downtime events, categorizing them into major causes so managers can quickly identify and correct inefficiencies. With detailed reporting and analytics, manufacturers can reduce lost production time and improve overall equipment effectiveness.

• The built-in Machine Utilization summarizes all downtime events in an easy-to-read report
• Reports are organized into major causes of downtime, so managers are empowered to identify and correct root cause

Batching

• Predictable & consistent batching control across your entire process
• Easy drop-down menus simplify and error-proof operator selections
• Built-in recipe management stores product formulations and process pre-sets
• Least cost batching solves formula and creates the most economical presets that still meet target requirements

Comprehensive HMI/SCADA Process Control

IntelliPlant integrates effortlessly into any plant, providing off-the-shelf, scalable solutions that don’t interfere with existing control systems. With no hidden scripts or custom programming required, manufacturers can maintain full control while benefiting from a secure, reliable architecture.

• Receiving
• Tank Farm Manager
• Scheduling
• Routing
• Batching
• In Line Blending
• Recipe Management
• Pasteurizing/Homogenizing
• Filling
• Dosing
• Conveying
• Clean In Place
• Utilities Control

Schedule a demo today! Our team is ready to help you take your manufacturing operations to the next level.